黑料视频

Against the backdrop of the national policy of vigorously promoting the "Manufacturing Power" strategy and the goals of "Carbon Peak and Carbon Neutrality", laser additive manufacturing technology, as the core process of the high-end equipment manufacturing industry, is currently experiencing a rapid development period. Especially in fields such as aerospace, new energy power batteries, and precision medical devices, higher requirements are put forward for the stability of the gas source and the purity of the protective gas during the laser processing.

A laser equipment manufacturing enterprise in the northwest region focuses on the research, development and application of advanced technologies such as automated laser cladding and high-speed laser welding. In the actual production process, it faces the following challenges:

1) The energy consumption of the compressed air system remains high, and the operation cost exceeds the budget by more than 15%;

2) The fluctuation of nitrogen purity leads to the qualification rate of laser cladding products being only maintained at around 85%;

3) The equipment generates relatively loud noise during operation, affecting the working environment of the factory area.

GESO Customized Solutions:

Based on the on-site working conditions of customers and the demand for energy conservation and emission reduction, we provide professional gas system solutions:

1. Twin Screw Air Compressor System:

Adopt a high-efficiency screw main engine, equipped with an intelligent interlocking control system;

Three-stage precision filtration (including a C-class 0.01μm filter);

Fully enclosed design with an IP54 protection rating;Save more than 20% energy compared with traditional equipment;

2. Pressure Swing Adsorption Nitrogen Generation Device:

Dual-tower PSA process, using imported carbon molecular sieves;

Output high-purity nitrogen with a purity of 99.99%;

黑料视频 noise reduction design, with low operation noise;

Intelligent purity monitoring system.

Remarkable results have been achieved after the project was put into operation:

1) Energy Efficiency Improvement: The comprehensive energy consumption has been reduced by 18.5%.

2) Quality Improvement: The first-pass qualification rate of products has been increased to over 90%.

3) Environmental Optimization: The equipment noise has been reduced, and the working environment has been improved.

4) Intelligent Upgrade: Realize the functions of remote monitoring and data analysis.

Industry Application Value:

The combination solution of the twin screw air compressor and the pressure swing adsorption nitrogen generator in this case provides a reliable gas system solution for the laser processing industry. Its technical features include:

Meeting the strict requirements of laser processing for the stability and purity of the gas source;

Significantly reducing the operation energy consumption and responding to the national energy conservation and emission reduction policy;

The intelligent control system improves the equipment management level.

This solution has been successfully applied in multiple laser equipment enterprises, helping customers pass the green factory certification.

(Note: The specific effects may vary depending on the usage environment.)