Breaking the Deadlock of Traditional Energy Consumption! The Practice of a Two-stage Compressed Air System in an Instrument Enterprise
2025-04-27
In the wave of the intelligent and green transformation of the instrumentation industry, the energy efficiency and reliability of the compressed air system are becoming key factors in an enterprise's competitiveness. As a benchmark enterprise in the domestic water metering field, in May 2024, a company in Jiangxi introduced the two-stage compressed water-cooled permanent magnet variable frequency screw air compressor BAE-90WFC+ and the two-stage compressed water-cooled permanent magnet constant frequency screw air compressor BAE-90W+, injecting new impetus into the intelligent water affairs equipment manufacturing.
The Power Innovation Behind Intelligent Water Affairs
The precision manufacturing of water meters and water affairs management systems has strict requirements for the quality of compressed air. Problems such as high energy consumption and insufficient stability of traditional air compressors directly affect production efficiency and the service life of equipment.
This upgrade by the company in Jiangxi has focused on solving three core needs:
Energy Efficiency Upgrade: The permanent magnet variable frequency technology combined with the two-stage compression design achieves an energy saving of about 20%, and the annual electricity cost savings are considerable.
Stable Guarantee: The intelligent water cooling system ensures that the equipment maintains the best working conditions during long-term operation, avoiding the risk of shutdown due to overheating.
Intelligent Adaptation: The variable frequency model can automatically adjust the air supply volume according to production needs, and the constant frequency model guarantees the basic air consumption, forming an elastic air supply solution.
The Value Breakthrough of the Two-stage Compression Technology
The selected BAE two-stage compression air compressor series adopts the two-stage compression permanent magnet technology. By optimizing the compression ratio distribution, it improves the energy efficiency performance:
It saves 15%-20% energy compared with single-stage compressor models.
The water cooling system ensures stable operation and extends the service life.
The vibration value is reduced by 30%, making it more suitable for the manufacturing environment of precision instruments.
This technological breakthrough perfectly matches the company's production concept of "lean manufacturing".
The Precise Grasp of Industry Trends: The successful implementation of this project reflects three major industry technology trends:
Permanent magnet variable frequency has become the preferred solution for energy efficiency upgrades.
The advantages of the water cooling system in continuous production scenarios are highlighted.
Intelligent linkage makes the coordination between the air compressor and the production system more efficient.
Quick Review of Technical Parameters
Model: BAE-90WFC+/BAE-90W+
Power: 90kW
Cooling Method: Water cooling
Key Technologies: Two-stage compression permanent magnet variable frequency air compressor, water-cooled variable frequency air compressor, permanent magnet variable frequency motor
Excellent Quality,Smart Future
GESO creates an integrated air compressor system solution for you.
Contact Number: 400-8850-919
(Note: The specific effects may vary depending on the usage environment.)
